S-IL-100-350-09-W超高压处理系统

Specification Summary

Vessel Bore：Ø100 mm1
Vessel Length：250mm1
Working fluid：Water2
Max. Working Pressure：900 MPa
Vessel Construction：Yoke closure/ compound barrel
Operating Temperature Range：-20°C +130°C. This is the temperature range in which the
pressure vessel is permitted to function, including effects of compression heating and
cooling. Minimum pre-cooling is to -20°C and maximum pre-cycle heating is to +110°C
Heating System：By circulation of temperature conditioned fluid through the fluid in heat
transfer gallery. Supplied system suitable for heating the pressure vessel to 100°C
Cooling system：By circulation of temperature conditioned fluid through the fluid in heat
transfer gallery. Basic offer does not include a cooling system. Cooling systems are option
ally available, minimum required temperature will affect cost of option, -20°C will be more
expensive than -10°C or 0°C.
Cooling system：Optional
Pressurisation Heat Exchanger： A heat exchanger between the pressurisation system and
the pressure vessel is supplied which allows fluid entering the pressure vessel from the
pumping system to be adjusted to close to vessel temperature, avoiding unnecessary
temperature changes in the vessel due to injected fluid.
Closure Handling：Fully hydraulically actuated remote operation.
Priming Pumping System：Stansted TC10/812W
HP Pumping System：Stansted 2TC25 drive hydraulic pumps coupled to 2 off 085/20 high
pressure intensifiers and associated non return valves.
Time to MWP pressure：minimum180s3 Variable rate180s to 3600s
Dwell at Pressure：1 sec. ~999 minutes
Decompression System：4stage, fully automatic
Pressure Measurement：Strain Gauge Transducer
Pressure Indicator/Controller：Digital with electronic control
Temperature measurement：Thermocouple ,Probe PositionAdjustable in work zone
Additional Telemetry2 penetrations (thermocouple/signal wires/electrodes), normally
configured with two K type thermocouples.
Temperature indicator：Digital through SCADA
Temperature measurement： precision±2°C
Depressurisation：Less than 45s variable through programming to 2000s
Product Basket：Aluminium.
Control Logic：PLC linked to PC
PLCMitsubishi Fx
PCWindows based with touch screen interface
SCADA packageHEXATECH SCAN 1000 customised to system.
SCADA functionProcess set up: pressures, temperatures, ramps, and dwells
Graphic interface with process data displayed Alarm warnings Pressure, &
temperature Vs time graphic (and output plot format)Binary locked data
copyLAN/modem Software update facility and remote diagnostic checks.
(For remote support system must be connected to internet through remotely
accessible connection
Control Console： Positioning0m to 10m from press module
Floor Area Pressure vessel module：1.0m x 1.0m approximate
Floor Area Console：0.8m x 0.85m approximate
Floor Area auxiliaries module：2.0m x 1.0m approximate
System Weight：3500 Kg approx. (7700 lbs approx), If exact weight for modules are
required please consult SFP.
System interconnection：Umbilical quick release electrical cables between modules.Rigid steel high pressure connections and medium pressure hydraulic connections. Ridgod copper tube with insulation for temperature conditioning fluid transmission and flexible tube for pneumatic interconnections.
Flexibles with quick release from pressure vessel module
Power Consumption：15 kW approx.
Electrical Supply：400V 50 Hz 3ph N + E (or agreed alternative)
Compressed air：5 barg (min) 100 Nl per pressure cycle
Testing：WorksProof Pressure Test / Autofrettage Functional Performance tests to system
specification. If no chiller system is included in the supply lowest temperature
will be ambient factory test
Commissioning Functional Performance tests to system specification. If no chiller system
is included in the supply lowest temperature will be ambient factory test
Documentation：Test Certificates,Operation manuals,Maintenance instructions,General Assembly drawings,Spares parts list

S-IL-100-350-09-W超高压处理系统

1.容器内径：100mm

2.容器高度：250mm

3.工作流体介质：水

4.最大工作压力：900MPa

5.容器构造：Yoke closure/compound barrel

6.温度控制范围：系统可设定-20到130度。最小预冷温度为-20度，最大预热温度为110度

7.加热系统：加热循环液体并使其在热交换管道中循环，可将压力容器加热到100度

8.冷却系统：冷却循环液体并使其在热交换管道中循环，冷却系统不包含，可根据自身需要选择-20度，-10度的冷却系统。

9.加压热交换器：在加压系统和压力容器之间带有热交换器，可调节从泵系统进入压力容器中的流体接近容器的温度，避免已注入容器中的流体温度发生变化。

10.关闭处理：全自动液压驱动远程操作

11.Priming Pumping系统：Stansted TC10/812W

12.高压泵系统：Stansted 2TC25 驱动液压泵联接到两个085/20的高压增强器和关连的止回阀

13.达到最高工作压力时间：最快180秒，180到3600秒可调节

14.保压时间：1秒到999分钟

15.降压系统：4级，全自动

16.压力测量：Strain Gauge压力传感器

17.压力显示与控制：数显式带电子控制

18.温度测量：热电偶

19.热电偶探针位置：可自由调节探针在样品中的位置

20.附加的传感器：2 penetration(热电偶/信号线/电极），通常配制两个K型热电偶

21.温度显示：SCADA数显

22.温度测量范围：正负2度

23.降压时间：最快45秒，通过程序可调节45-2000秒

24.样品篮：铝制样品篮

25.控制系统： PLC联接到PC；PLC为MitsubishiFX；PC为带触摸屏的Windows系统；SCADA程序包为HEXATECH，可扫描1000个试验程序到系统里；SCADA功能包括处理设置：压力、温度、梯度、保压时间、处理参数图形显示、警示压力、温度与时间图表（可输出图形格式）， 二进制锁定数据拷贝，LAN/modem软件升级，远程诊断（需连接网络远程连接）

26.控制台布置：距离压力模块0-10米

27.压力腔模块占地：1.0m * 1.0m；重量为2600KG

28.控制台模块占地：0.8m * 0.85m，重量为1200KG

29.辅助模块占地：2.0m * 1.0m，重量为150KG

30.安装高度要求：约2.0m

31.系统重量：约7700磅（3500公斤）

32.系统联接：模块间由集成伸缩电缆连接，镀金钢材制作的高压连接和媒介压力液压连接，绝缘黄铜管制作的循环加热/冷却管道，易弯曲灵活管用于气动连接。

33.电源功率：15KW(主机)+5KW（加热系统）+9.4KW（制冷系统）

34.电源：380V 50HZ 3ph N+E

35.空压机：最小5bar,每次压力循环100NL

36.测试：压力测试验证，自增强验证，功能性能验证达到系统说明要求

37.文件材料：测试证明，操作手册，维护介绍，总装配图，零件目录清单

38.培训：发货前在英国Stansted公司确认机器及培训5天（厂家承担两名买方技术人员的来回机票和酒店食宿费用），用户方培训3天

39.制冷水机：最大制冷温度为-30度，总功率为9.4KW，电源：380V 50HZ 3ph N+E